| The new Dyne-A-Mite IT™ delivers
highly effective treatment for both conductive and non-conductive
applications. Its ability to treat flat
surfaces as well as difficult to reach recesses makes this simple to use
system a safe treatment solution for a wide variety of applications.
It generates a concentrated blown-ion
discharge that bombards a material surface with a high-speed discharge of
ions. Positive ion bombardment facilitates a micro-etching or scrubbing
(ablation) effect which can remove (desorb) organic and inorganic
contaminants from the surface of an object.
Without changing the substrate morphology,
the system successfully changes the mechanical and chemical properties of a
surface. It cleans surfaces and initiates cross-linking effects.
Blown-ion treatment allows for easier
application and improved adhesion of coatings, adhesives, inks, labels and
markings of all types. In-line treatment eliminates the need for costly
chemical priming, etching and vacuum processes.
Dyne-A-Mite IT™ is highly effective at
treating and cleaning all types of polymers, elastomers, glass and even
conductive surfaces. It treats extruded, pultruded, molded and formed
materials. Treatment is ideal for PE, PP, PET, nylon, vinyl, polystyrene,
polycarbonate, PVC and all other types of thermoformed and thermoset
plastics.
Typical applications include removing grease,
oil, oxides or silicone; pre-treatment and preparation for bonding,
soldering or gluing and pre-treatment for finishing metals.
How blown-ion air plasma works
Blown-ion air plasma systems push pressurized
air past a single electrode which discharges inside the treater head. The
electrode creates positively charged ions in the surrounding air particles.
The air pressure forces the air particles to accelerate of the tip of the
head as a high velocity stream of charged ions directed toward the substrate
surface. Through direct contact, these particles positively charge the
object's surface increasing its surface energy and making it more receptive
to inks and coatings.
Air plasma is a popular surface treatment
technology because it is effective, easy to use and inexpensive to operate.
System Features
- Easy Operation - front
panel mounting of all controls and indicators with simple power ON/OFF and
treatment START/STOP buttons
- Remote Start/Stop -
terminals available for customer supplied start and stop push buttons
- Rugged High Voltage Power
- hv transformer is rated for long-term reliability under continuous duty.
- Safety - terminals are
provided for external interlock to ensure safe operation.
- Communication interface cable
- for remote operation, loss of treatment indicator, safety and
operational interlocks
- Virtually No Maintenance
- the Dyne-A-Mite HP allows you to concentrate on production, not
maintenance
|
Materials include |
|
ABS |
ASA |
EPDM |
EVA |
HDPE |
LDPE |
PC |
PE |
|
PET |
PMMA |
PP |
PS |
PU |
PVC |
PBT |
TPU |
|
|
Width |
Height |
Depth |
Weight |
Voltage |
|
Single Head |
21" |
10" |
10" |
40 lbs. |
120V, 7
Amps
240V, 3.5 Amps |
|
Dual Head |
21" |
10" |
16" |
70 lbs. |
120V,
14 Amps
240V, 7Amps |
Enercon power generators and stations are
designed to operate in a maximum ambient temperature of 40°C (104°F) @ 80%
relative humidity, non-condensing. |
Enercon's Dyne-A-Mite™ IT Elite capitalizes
on the well proven design of the Dyne-A-Mite™ IT and adds additional
functionality and control with a touch screen PLC interface.
Improve Adhesion
The Dyne-A-Mite™ IT Elite etches, cleans,
activates, sterilizes and functionalizes a wide variety of difficult to
treat conductive and non conductive material surfaces.
Treat a variety of surfaces
The system is highly effective at treating and
cleaning all types of polymers, elastomers, glass and even conductive
surfaces. It treats extruded, pultruded, molded and formed materials.
Treatment is ideal for PE, PP, PET, nylon, vinyl, polystyrene,
polycarbonate, PVC and all other types of thermoformed and thermoset
plastics.
Typical Applications
Removes grease, oil, oxides or silicone;
pre-treatment and preparation for bonding, soldering or gluing and
pre-treatment for finishing metals. painting, bonding, casting, flocking,
labeling, coating, marking, extruding and overmolding applications.
Plasma Integrity Monitor
Quality control is self regulated by a real time
Plasma Integrity Monitoring system for all process variables. Signature
Analysis feedback ensures consistent treatment. Complete diagnostic
information and fault logs for each head are displayed.
Connect up to four treatment heads
The modular system is available with up to four
surface treatment heads featuring quick connect/disconnect. A touch screen
interface provides local control with optional connectivity for network
control. The ability to treat flat surfaces as well as difficult to reach
recesses makes it particularly versatile.
Technically Speaking
The air plasma treater bombards surfaces with a
high-speed discharge of ions. Positive ion bombardment facilitates a
micro-etching or scrubbing (ablation) effect which can remove organic and
inorganic contaminants from the surface of an object.
Without changing the substrate morphology,
the system successfully changes the mechanical and chemical properties of a
surface. It cleans surfaces and initiates cross-linking effects. Blown-ion
treatment allows for easier application and improved adhesion of coatings,
adhesives, inks, labels and markings of all types. In-line treatment
eliminates the need for costly chemical priming, etching and vacuum
processes.
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