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MEGAFOLD SERIES of Specialty Folder Gluer for corrugated cartons


The MEGAFOLD specialty Folder Gluer is a great solution to work with medium and large sized boxes in the heavy packaging industry. With high productivity, it offers the flexibility to run thin solid board to thick corrugated carton.

The MEGAFOLD Folder Gluer is specially designed and ruggedly built for the most demanding folding gluing needs of micro-laminate and corrugated packaging companies, display manufacturers, as well as trade finishers for short to long run lengths and covering a wide range of industries. It is easy to setup and operate, and comes with state of the art technology, electronics and features, including:

· A Modular design allows different configurations, to meet customer’s needs.
· A Wide range of accessories that allows to run thousands of designs.
· A Fast, steady and precise machine, easy to set up and operate.
· All sections are driven independently by servo-motor and controlled by SmartServo system.
· Driven upper carrier belts.

· Pneumatically loaded upper carriers.

· Motorized carrier movement with high precision linear guides.
· Memory function to save repetitive jobs.

· Hand Held Radio Operator controller


Additional options include: Squaring devices in the trombone and compression and more.


Click here to view the Megafold Specialty Corrugated folder gluer videos

Available in standard widths of 1450, 1650, 1850, 2000, 2400, 3000 and 3200mm

Technical Brochure

PPCTS DGM Megafold folder gluer
  • 1. Feeder section

    Friction feeder. Independently driven by servo-motor.

    Adjustable electronic pile vibrator.

    Lateral feed gates fully adjustable to the width of the blank.

    3 adjustable front feed knives with bogies and 3 additional smaller sets.

    6 feeder belts including 4 drilled belts for suction function.

    Control panel with touch screen and buttons for all operations.

    Extendable rear pile support for long boxes.


PPCTS DGM Megafold feeder section

2. Side register section

Independent section that registers the blank to one side ensuring a perfect parallelism before entering the pre-folding or gluing sections.

Independently driven by servo-motor.

Possibility to register on any side of the machine.

Fast and easy setup.


PPCTS DGM Megafold side register section

3. Pre-folding section

Independently driven by servo-motor.

Left hand glue flap pre-folder up to 180º.

Third crease line pre-folder up to 135º.

1st and 3rd crease openers.


PPCTS DGM Megafold pre-folding section

4. Crash lock bottom section

Independently driven by servo-motor.

Complete set of folding hooks and helixes for smooth and accurate folding of front flaps.

Adjustable hook tension.

Set of accessories for “B” lock bottom.

Fast and easy setup.


PPCTS DGM Megafold crash lock section

5. Gluing unit

One lower left side gluing tank.

Optional lower right side gluing tank.

Optional electronic upper cold gluing system, upon request.

Easy to remove and clean.

Optional electronic upper gluing system by guns, upon request.


PPCTS DGM Megafold gluing section

6. Folding and Closing section

Independently driven by servo-motor.

Smooth and accurate folding of 2nd and 4th creases.

Outer folding belts adjustable up to 180º with variable speed controlled by two independent servo-motors, L & R side.

Three sets of upper & lower carriers with 34 mm upper, 50 mm lower and 100 mm outer belts.

Easy accessibility.

Mini-box folding device.


PPCTS DGM Megafold folding and closing section

7. Transfer section

Independently driven by servo-motor.

Upper and lower drive mechanism for length adjustment.

Allows a perfect understack or overstack stream of boxes.

Equipped with automatic belt tension-adjusting system.

Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing an aligned flow.

Pneumatic squaring device for accurate closing of crash lock-bottom boxes.

Back squaring "spanking" system motorized with variable speed selection.


PPCTS DGM Megafold transfer section

PPCTS DGM Megafold trombone squaring device

8. Press section

Independently motorized pneumatic press section with dual precision servo drive for shingle length control.

Manual and Automatic mode (follow up).

Upper section moves back and forward through a motorized system, allowing different box length.

6.5 meters total length with 4 meters of effective pressure.

Pneumatic pressure regulation.

Pneumatically actuated front squaring device.


PPCTS DGM Megafold press section

PPCTS DGM Megafold press section squaring device

9. Back-folding device (Included on SL model)

Motorized and untimed electronic back folding system with intelligent servo-motor technology - SmartServo.

Two independent servo motors, one for each shaft.

Versatile and easy to setup.


PPCTS DGM Megafold back-folding device

10. Scoring/creasing module (optional)

Independent scoring section driven by servo motors.

Located right after Side-register section, before pre-folding section.

Allows to make deeper scores if needed.


PPCTS DGM Megafold scoring creasing module

For more information contact PPCTS at 262-695-7536 or fill the contact form below:

If you have questions concerning our products, services or have special requests, send mail to info@ppcts.com
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Last modified: 01/01/22