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FOLDER GLUER -SMARTFOLD 800RA ULTRA

SMARTFOLD 800RA ULTRA with precision ServoTurn for beverage carrier production with fast job changeover.

 

The SMARTFOLD 800RA ULTRA folder gluer is equipped with advanced state of the art technologies that include servo de-nicking and a precision ServoTurn for 90 degrees redirection of the beverage carrier for final folding. The job memory function with motorized carriers and Job parameter re-settings allows for extremely fast job changeover, in minutes compared to several hours on older traditional mechanical timed right angle folder gluers.

Features include motorized carriers, aligning section, full and sectional job/memory recall, servo precision de-nicking and blank re-direction. The ServoTurn section positioned after the first folding and trombone sections, allows for a precision re-direction of cartons to the left for precise positioning into the second folding section for delivery through the trombone to a servo driven compression section. PPCTS and DGM are committed to offer the industry an affordable, cost effective and complete state of the art solution for the folding and gluing needs of today's converter and market demands, one of the best cost/value/productivity equipment combination to be offered to the industry.

Click here to view Smartfold 800RA ULTRA  folder gluer videos

SMARTFOLD 800RA ULTRA FOLDER GLUERS for beverage cartons

Available widths:1100mm

 

ULTRA800RA folder gluer

1. Feeder section

  • Driven independently by servo motor and controlled by SmartServo.
  • Friction feeder with 6 untimed feeding belts, 30 mm width.
  • Electronic pile vibrator.
  • Lateral feed gates fully adjustable to the width of the blank.
  • Three adjustable front feed knives with carton spacing carriers (bogies).
  • Motorized feed chains.
Feeder section

Feeder section

2. Side register section

  • Driven by SmartServo system.
  • Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.

 

Side register section

3. Servo de-nicking via 3 independently controlled shafts

  • Driven by SmartServo system.
  • Three (3) precision timed de-nicking servo driven shafts with tooling
  • Three (3) lower and upper carriers

4. First folding section

  • First folding section.
  • Smooth and accurate folding of creases.
  • Outer folding belts adjustable up to 180║ with variable speed.
  • Two upper & two lower carriers with 25 mm lower and 30 mm outer belts.

 

 

5. First Trombone section

  • Driven independently by servo motor and controlled by Smartservo.
  • Upper and lower drive mechanism for length adjustment.
  • Equipped with automatic belt tension-adjusting system.

 

6. Precision servo right angle blank transfer section - ServoTurn

  • Driven by SmartServo system.
  • Precision high speed timed right angle servo blank transfer.
  • Easy setup for quick job changeover

 

7. Final Folding & Closing section

  • Driven by SmartServo system.
  • Smooth and accurate folding of creases.
  • Outer folding belts adjustable up to 180║ with variable speed.
  • Two upper & two lower carriers with 25 mm lower and 30 mm outer belts.

 

 

8. Final Trombone section

  • Driven independently by servo motor and controlled by Smartservo.
  • Pneumatic box ejector, for quality control without interrupting the flow of boxes
  • Upper and lower drive mechanism for length adjustment.
  • Equipped with automatic belt tension-adjusting system.
  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.
  • Electronic counter and ĘKickerĘ for marking batches.

 

8.1. Trombone crushing rollers (Optional)

  • Two (2) independently adjustable crushing rollers that can be positioned independently from the final fold carriers for precise positioning on the score as needed by the operator and carton design.
  • Driven by the trombone SmartServo system.
  • Independent pressure adjustment.

 

Trombone crushing rollers

9. Press section

  • Driven independently by dual servo motors and controlled by SmartServo.
  • Manual and Automatic speed variation in coordination with a photocell.
  • Upper section moves back and forward, allowing for different box length.
  • 5.5 meters total length with 3.1 meters effective pressure length.
  • Pneumatic pressure adjustment to avoid marks.
  • Squaring device for crashlock bottom boxes.

 

Press section

Press squaring device

10. SmartFeed Pre-feeder device (Optional)

  • Lateral feed gates fully adjustable to the width of the blank.
  • Two adjustable front feed knives with dual spring loaded feed rollers.
  • Driven by adjustable variable drive system.
  • Blank height in the folder gluer feeder section controlled by adjustable photocell.
  • Two pneumatically activated back carton pile jogger/spankers for uniform pile integrity in the folder gluer feeder section.
  • On wheels for easy positioning or removal.
  • Can also be used on most folder gluers as a retrofit.

 

Smartfeed Pre-Feeder

11. Small conveyor post press (Optional)

  • Small motorized 2 meter long belted conveyor after the press section.
  • Adjustable back guide.
  • Driven by adjustable variable drive system regulated with the folder gluer press section to change the shingle length for packing personnel.
  • Quick electrical disconnect from the folder gluer for easy positioning and removal.

 

Small conveyor
   

For more information contact PPCTS at 262-695-7536 or fill out our form on our About US page

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Last modified: 01/02/23